Industrial Valves: Repair or Replace?

industrial valves in service that may need repair
For most industrial valves, repair is more cost-effective and faster than a full valve replacement.

Industrial valves are critical components of almost every processing operation, which is why it is so important to make sure they are always functioning properly. But when a valve is no longer functioning as it should, what is the best course of action: repair the existing valve or replace it?

With so many variables, it can be challenging to know which option is the best for you. We have almost forty years of experience in the industrial valve industry, and can offer some insight into how to determine when it is time to repair or replace industrial valves. To get a repair quote or for more information about our industrial valve services, contact us today.

Common Types of Industrial Valves

Valves play a crucial role in controlling the flow of fluids, gases, and other materials in industrial settings.

Some of the common types of industrial valves include ball valves, gate valves, butterfly valves, and globe valves. Ball valves are ideal for applications that require tight shut-off, while gate valves provide better flow control. Butterfly valves are a perfect fit for applications that require quick opening and closing, and globe valves are suitable for applications that require high accuracy in flow control.

Ultimately, the choice of industrial valve depends on the specific application needs and the type of fluid or gas in question.

Repair vs Replace: Cost Considerations

When facing a malfunctioning valve, one of the first questions is whether to repair it or replace it altogether. Cost is likely one of the key factors driving your decision. In many cases, repairing the valve is more cost-effective than purchasing a new one.

For smaller valves less than 10″ in diameter, it may be more cost effective to simply replace the valve, especially if the cost of the repairs is more than 60% of the replacement cost.

For larger valves, the cost of repair often comes in under 60% of the replacement cost, making it more economical to work with a thorough and reliable industrial valve repair service.

Repair vs Replace: Industrial Valve Repair History

Valves play a critical role in many industrial processes, and therefore it is important to ensure they are properly maintained over time. One way to do this is by keeping detailed records of all the maintenance and repair work done on each valve. At Southern Valve Service, we take this responsibility seriously and maintain thorough records of every service performed on every valve.

By reviewing this history, you can gain valuable insight into how a particular valve is likely to behave in the future. This information can help you make informed decisions about whether to repair a valve or if it is time to replace it.

Repair vs Replace: Timeframe

Time is an essential factor to consider when it comes to replacing or repairing a valve. One key aspect to consider is the lead time it takes to order a new valve versus sending it into a repair shop. While buying a new valve may seem like the easiest solution, it can take up to a year for a new valve to be cast, prepped, and shipped to you.

However, sending your valve into a repair shop can have a much faster turnaround time—often, you can have your fully repaired valve back and ready for service in only two weeks.

Fast, Reliable Industrial Valve Repairs from Southern Valve Service

Working with an experienced industrial valve repair company like Southern Valve Service is the way to ensure your project gets done fast and right. With almost four decades in the business, our team has extensive knowledge of valve repairs and is ready to tackle any challenge.

With our competitive prices and expert technicians, you can trust us for quality repairs every time. Contact us for a quote today.